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Six Sigma Demystified: A Self-Teaching Guide Agenda

six-sigma-demystified-a-self-teaching-guide
Resource Material: ID# 1005108

Agenda

PART ONE: PREPARING FOR DEPLOYMENT

Chapter 1: Deployment Strategy

What is Six Sigma?

Differences between Six Sigma and TQM

Six Sigma and Lean

Elements of a Successful Deployment

Chapter 1 Quiz

Chapter 2: Developing the Training and Deployment Plan

Training Needs Analysis

Executive Overview Training

Champions

Black Belts

Green Belts

Chapter 2 Quiz

Chapter 3: Focusing the Deployment

Customer Focus

Project Selection

DMAIC Problem Solving

Chapter 3 Quiz

PART TWO: DMAIC METHODOLOGY

Chapter 4: Define Stage

Objectives

Project Definition

Top-level Process Definition

Team Formation

Recommended Tools

Chapter 4 Quiz

Chapter 5: Measure Stage

Objectives

Process Definition

Metric Definition

Process Baseline Estimation

Measurement Systems Analysis

Recommended Tools

Chapter 5 Quiz

Chapter 6: Analyze Stage

Objectives

Value Stream Analysis

Analyzing Sources of Variation

Determining Process Drivers

Recommended Tools

Chapter 6 Quiz

Chapter 7: Improve Stage

Objectives

Defining the New Process

Assessing Benefits of Proposed Solution

Evaluating Process Failure Modes

Implementation and Verification

Recommended Tools

Chapter 7 Quiz

Chapter 8: Control Stage

Objectives

Standardize on the New Methods

Measure Bottom Line Impact

Document Lessons Learned

Recommended Tools

Chapter 8 Quiz

PART THREE: SIX SIGMA TOOLS

Affinity Diagram

ANOVA

Autocorrelation Charts

Box-Whisker Chart

C Chart

Cause and Effect Diagram

Confidence Interval on Mean

Confidence Interval on Proportion

Contingency Table

Contour Plot

Control Plans

Design of Experiments (DOE)

Distributions

Equality of Variance Test

Evolutionary Operation (EVOP)

Exponentially Weighted Moving Average (EWMA) Chart

Factorial Designs

Failure Modes and Effects Analysis

Five S

Flowchart

Gantt Chart

Goodness of Fit Tests

Histogram

Hypothesis Testing

Individual-X and Moving Range Charts

Interaction Plots

Lean Methodology

Level Loading

Linearity Analysis

Matrix Diagrams

Multi-Vari Plots

Nominal Group Technique

Nonparametric Test on Equality of Means

Np Chart

P Chart

Pareto Chart

PERT Analysis

Prioritization Matrix

Process Capability Index

Process Cycle Efficiency

Process Decision Program Charts

Process Maps

Process Performance Indices

Quality Function Deployment

R&R Studies

Regression Analysis

Residuals Analysis

Response Surface Analysis

Run Test Rules

Scatter Diagrams

SIPOC

Spaghetti Diagrams

Statistical Process Control (SPC) Charts

Transformations

U Chart

Velocity

Work Breakdown Structure

X-Bar Chart

Final Exam

Answers to Quizzes and Exams

APPENDICES

1. Area Under the Standard Normal Curve.

2. Critical Values of the t-Distribution.

3. Chi-Square Distribution.

4. F Distribution (a = 1%)

5. F Distribution (a = 5%)

6. Control Chart Constants

7. Table of d2* Values

8. Sigma Level to DPMO Conversion

9. Estimating Sigma Using Long-term DPMO (from Field Data)

10. Durbin-Watson Table

GLOSSARY

REFERENCES

INDEX

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Six Sigma Demystified: A Self-Teaching Guide
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